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Elements and Performance Criteria

  1. Determine job requirements
  2. Prepare to set up, adjust and maintain machines
  3. Test machine settings
  4. Diagnose problems
  5. Operate machine and communicate outcomes

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

WHS practices:

WHS practices must include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

hazard identification

induction training

hazard control

risk assessment

implementing risk reduction measures specific to the tasks

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic conditions of workplace

following marked walkways

safe storage of equipment

housekeeping to keep work area safe

reporting accidents and incidents

environmental practices

safe disposal of chemical and hazardous substances


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices, manufacturer operational guidelines

applying relevant standards

interpreting production specifications accurately

performing sample runs and analysing results to ensure quality outcomes

identifying and correcting product related faults and making repairs or corrections, within scope of own responsibilities and manufacturer operational guidelines

identifying and making appropriate machine readjustments and repairs, according to own responsibilities, workplace procedures and manufacturer specifications, on at least two (2) occasions

starting, operating, stopping, re-starting and monitoring at least one (1) machine in accordance with manufacturer requirements to produce textile material or product, on at least two (2) occasions

determining root cause and solving operational problems or referring to relevant personnel

setting and operating machine safely and correctly to run at optimum quality and efficiency levels to produce required quantity and quality of product

applying work health and safety (WHS) and workplace procedures

maintaining accurate records.


Knowledge Evidence

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

setting up and adjustment requirements for the identified machine

specifications for operation of particular machines

textile production machines and equipment used in the enterprise:

machines for knitting :

circular knitting machines

electronic and automatic flat knitting machines

machines for spinning:

spinning machines

drawing machines

roving machines

twisting machines

winding machines

carding machines:

burr handling systems

air filtration equipment

combs

doffer waste system

blending systems

compressed air and hydraulic systems

tufting looms:

winding machines

finishing equipment

other ancillary equipment

domestic sewing machines:

lockstitch and chain stitch sewing machines

overlock sewing machines and sergers

high volume automatic and manually operated hem, selvedge and embroidery sewing machines

weaving machines:

weaving looms

broadloom

narrowloom

all shuttle types

Jacquard looms

microprocessor or computer-controlled looms

dyeing machines

finishing machines

ancillary machines typically used in the textile production sector concerned, including:

production and service equipment used in the enterprise

loading and unloading equipment

labelling machine or printer

packaging machine

stud machine

folding machine

typical products produced by textile production machine, including knitting, sewing, weaving, spinning, carding, tufting and finishing machines:

fibres, including polyester, cotton, wool, viscose and rayon

yarns, including ring spun, open-ended spun, air jet spun and friction spun

fabrics

finished products, including socks, sweaters, towels, sheets, blankets, carpets, rope and twine, mops and industrial textiles

product specifications required for machine

machine methods and the various types of effects they can produce

sewing, knitting, weaving, spinning, carding methods and the various types of products and effects they can produce

fibre types and their method of production

fibre attributes and parameters

yarn characteristics, twist and application

yarn counts and quality indicators

fabrics and knit effects

production process and types of production

pattern specifications

factors affecting machine performance, including yarn strength, sizing and ambient conditions

machine manufacturer specifications

fault identification in materials and textile products, and methods of repair, including threading faults, joining of yarn and tensioning, and setting of clearances, limits and fits

identification of machine faults and methods of repair, including removal and replacement of faulty or worn parts, and re-setting or re-programming of controls and sensors

WHS and environmental aspects of relevant enterprise activities

quality practices

workplace procedures

recording and reporting practices